Boot Sole Separation (Hydrolysis)
Hydrolysis is the chemical breakdown of a compound due to the reaction with water. In our case, we are talking about polyurethane (PU) which is used to make midsoles (the component in the middle of a boot between the outsole and the upper/insole). It can gradually absorbs moisture over time and deteriorate. The polyurethane gets harder, more porous and, at some point, starts to crumble. In extreme cases, it can disintegrate completely and the sole might fall off your boots.
Most high-quality mountain and trekking footwear manufactures use ester-based PU since it is the most suitable material – despite hydrolysis. For this all footwear manufactures have to deal with the problem of ageing polyurethane. Please note that hydrolysis isn’t visible from the outside because the deterioration takes place from within and even new looking boots may have a crumbling construction, so we strongly recommend to take your old boots on a test run before you wear them on a long trip, especially if they have been sitting around in the loft or a cellar.
Proper storage can help to prevent hydrolysis: boots are best kept in dry, well-ventilated conditions and they should never be exposed to high temperature. These factors scientifically speed up the process of hydrolysis. There are significant differences in when hydrolysis sets; at the moment, we estimate that it starts around six to seven years after a midsole is manufactured. It’s worth considering that the manufacturing date of your sole might well be some time before the purchase date when you bought your boots. In addition, supply time for the sole, storage of the sole and manufacturing at Asolo plus delivery to retailers and further storage can all add up. When you buy a pair of Asolo boots in a shop, they could have been on the shelf for a few months. If you snap up a pair of last year’s model during sales, then the boots might even have been standing in the store for couple of years. Keep this is mind when you try to work out how old your boots are.
How to protect your boots from hydrolysis:
> Store your boots in a dark, dry and well-ventilated area
> Keep your boots away from surfaces of heat
> Clean your boots regularly
> Wash off muck and manure with water at the end of the trip
In case you find that your boots are affected by hydrolysis, all is not lost. Asolo footwears are made with cemented construction and can easily be resoled with a brand new midsole and outsole.